In traditional perception, steel mills are often associated with labels such as "high energy consumption" and "extensive production", but Xingcheng Special Steel, located in Jiangyin City, Jiangsu Province, has completely overturned this impression. This world-class factory hidden in a county-level city is the first "lighthouse factory" in the global special steel industry, and also the highest benchmark for global intelligent manufacturing and digital transformation. Behind this world-class factory, Anbei is fortunate to deeply participate in the construction of the "Lighthouse Factory" digital intelligence center, providing solid and powerful support for the precise operation of this "steel city" with professional customized intelligent control console products.
1. Technology builds the foundation, intelligent console activates new momentum of steel intelligent manufacturing
The core construction logic of Xingcheng Special Steel's "Lighthouse Factory" is to reconstruct the entire steel production process with digital technology, relying on unmanned production lines, big data-driven, and intelligent algorithm empowerment to achieve a disruptive upgrade in production mode. As the core hub for factory production scheduling, parameter control, and global supervision, the data intelligence center bears the responsibility of intelligent operation of the entire factory area.
In the daily operation of the digital intelligence center, technicians issue production orders through the intelligent terminal, and use the high-precision control buttons and supporting communication equipment of the Anlps intelligent console to monitor the production conditions in real time, dynamically adjust production parameters, and ensure the accuracy and controllability of the whole process production. Anlps customized console not only builds an efficient, accurate and stable human-machine operation platform, but also avoids problems such as disorderly lines and stuck operation through scientific route planning and professional equipment layout, greatly improves the safety and efficiency of production operations from the hardware level, and provides a solid guarantee for unmanned and intelligent production of "lighthouse factory".
Image source: Screenshot of CCTV13 Chaowen Tianxia Report Data Intelligence Center
2. Craftsmanship and human centeredness, detail design creates the ultimate operating experience
The implementation of high-end intelligent manufacturing relies heavily on the deep support of user-friendly hardware. Anlps Deep ploughing console has been researched, developed and designed for many years. In the Xingcheng Special Steel Project, it has realized the perfect integration of scientific and technological performance and humanistic design. For the exclusive workflow of steel production scheduling, the product adopts modular customized design, optimizes functional zoning and equipment layout according to job operation habits, effectively reduces ineffective movement of staff, simplifies operation processes, shortens operation time, and greatly improves job efficiency.
At the same time, based on the working characteristics of long time duty operation, Anlps conducts all-round humanized polishing of the console. The operating height, screen tilt angle, and auxiliary lighting system of the equipment have been precisely calibrated ergonomically, which can effectively alleviate the visual fatigue and physical strain of the staff on duty for a long time. The storage cabinet matched with the console scientifically plans the space, realizing the orderly storage of office materials and equipment accessories, making the operation hall of the data intelligence center clean and orderly, efficient scheduling, and fully adapting to the operational standards of high-end intelligent factories.
3. Green empowerment, hard core strength to support low-carbon development of steel
The parallel development of intelligent upgrading and green low-carbon development is the core advantage of the "lighthouse factory" and the key to leading the sustainable development of the industry. Relying on a digital control system, the factory can collect, monitor, and analyze core data such as energy consumption, emissions, and production losses in real-time, intelligently optimize production parameters, achieve precise energy allocation and efficient resource utilization, minimize production energy consumption and carbon emissions, and practice the concept of green intelligent manufacturing development.
As the core hardware carrier of the digital intelligence center, Anlps intelligent console is an important support for the smooth operation of the green intelligent manufacturing system. With stable and excellent performance, efficient data transmission and processing capabilities, the product ensures real-time and accurate uploading of various data such as production energy consumption, pollution discharge, and equipment operation, providing precise data support for low-carbon regulation, energy-saving optimization, and intelligent decision-making in the factory area, helping Xingcheng Special Steel achieve high production efficiency, refined energy consumption, and low-carbon emissions, and providing a model for the green transformation of the steel industry.
4. Deeply cultivate and work hard, benchmark projects showcase the brand's hardcore strength
As one of the few enterprises in the industry that are "specialized, refined, and new", Anlps independently developed and designed console products that are widely used in many world-class engineering projects, such as "West East Power Transmission", "South to North Water Transfer", the world's largest hydrogen energy industrial park, and the world's first full process intelligent factory with a unified industrial Internet platform.
As a high-tech enterprise committed to the digital transformation of government and enterprise units for a long time, Anlps has played an important role in promoting the command centers of public security departments in Hunan, Hubei, Yunnan, Heilongjiang, Jilin, Hainan, Xinjiang and other provinces to move towards intelligent, green and efficient processes. Relying on the profound experience accumulated over the years and the advanced environmental protection concept that keeps pace with the times, Anlps provides a comprehensive overall control center console solution for leading enterprises in the steel, energy and chemical fields, including Baowu Masteel Group, Wuhan Iron and Steel Group, Shaoguan Iron and Steel Group, Anshan Iron and Steel Group, PetroChina, Sinopec, CNOOC, etc. These outstanding achievements not only demonstrate Anlps' technological innovation strength, but also win high recognition and praise from customers.
5. Unite and move forward, join hands to build a new benchmark for Chinese manufacturing
The successful implementation of the Xingcheng Special Steel Lighthouse Factory project is a benchmark breakthrough of Anlps in the field of high-end special steel intelligent manufacturing and digitalization, providing mature and replicable practical experience for the construction of digital intelligence center and the upgrading of central control scenarios in the steel industry.
In the future, Anlps will continue to focus on the needs of digital, intelligent and green transformation of the manufacturing industry, continue to polish product technology, optimize solutions, and enable more industrial enterprises to transform and upgrade with high-quality intelligent console products and systematic services, so as to help Chinese manufacturing move towards a new stage of high-end, intelligent and green development.
